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engineer-mechanical:csi:one-inch-cube [2019/05/09 11:20]
jjensen created
engineer-mechanical:csi:one-inch-cube [2019/05/16 14:45] (current)
jjensen [Machining - Mill]
Line 1: Line 1:
 ===== Manufacturing The One Inch Cube ===== ===== Manufacturing The One Inch Cube =====
  
-==== Design ====+==== Design - Inventor ==== 
 + 
 +=== GD&===
  
 ==== Stock Material ==== ==== Stock Material ====
-  * Aluminum Squares+  * Plastic - 3D Printer 
 +  * Aluminum (6061) Bar - Square 
 +    * 1" square = 0.899 weight per sq ft
   * Cast Iron   * Cast Iron
-  * Stainless Steel Squares+  * Carbon Steel (ASTM A-36) Bars - Square 
 +  * Carbon Steel (ASTM C-1018) Bars - Square 
 +  * Carbon Steel (ASTM 4140 Heat Treated, Stress Relieved) 
 +  * Stainless Steel (Type 304) Bar - Square
   * Suppliers   * Suppliers
     * [[http://www.pacificmetal.com|Pacific Metal Company]] - Tualatin, OR     * [[http://www.pacificmetal.com|Pacific Metal Company]] - Tualatin, OR
 +    * [[http://www.curtissteel.com/carbonSteel.asp|Curtis Steel]] - Las Vegas, NV
 +    * [[http://www.pacific-steel.com/|Pacific Steel]] - Twin Falls, ID
 +      * [[http://www.pacific-steel.com/wp-content/uploads/2017/06/PSR_Steel_Handbook.pdf|PSR Steel Handbook - pdf]]
 +
 +==== Machining - Mill ====
 +
 +=== Equipment List ===
 +  - Manual Mill
 +  - Vice - Kurt's
 +  - V Blocks
 +  - End Mill
 +  - Parallels
 +  - Mallet
 +  - 0-1" Micrometer
 +  - Sharpie Marker - Blue
 +  - Machinist Square
 +  - Corner Rounding End Mill
 +    - [[https://www.ebay.com/itm/8-PC-HSS-4-Flute-1-16-3-8-Corner-Rounding-End-Mill-Set-Shank-Milling-Cutter-/283434466262?_trksid=p2349526.m4383.l4275.c10#viTabs_0|ebay - 8 PC HSS 4 Flute 1/16-3/8'' Corner Rounding End Mill Set Shank Milling Cutter]] cost \$85
 +
 +==== Machining - Surface Grinder ====
 +
 +==== Inspection ====
 +  - Granite Surface
 +
 +==== Heat Treatment ====
 +
 +==== Surface Treatment ====
 +
 +===== One Inch Cube Kit =====
 +  - nominal dimension 1"x1"x1"
 +    - Aluminum
 +
 +
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